Digitize your manufacturing value chain, transform your product excellence
In today’s rapidly evolving technological landscape, manufacturers must continuously adapt and innovate to stay competitive. While leveraging Digital Twin, Industrial IoT, AI, and Generative AI is crucial, challenges around existing system architectures and emerging technologies can hinder large-scale deployment. Tata Technologies is committed to empowering manufacturers through comprehensive digital consulting and smart manufacturing solutions. Our innovations integrate digital and physical product development processes — from digital twins and predictive maintenance to AI-driven automation, ensuring seamless operations and delivering unmatched efficiency, cost-effectiveness, and agility across the entire value chain.
The 3D digital intelligent system is a CS-based intelligent factory visualization system built on the Unreal Engine 5.
It surpasses traditional BS architecture in terms of model accuracy, system capacity, and real-time data accuracy, and integrates digital twinning and ERP systems to create intelligent factory ERP visualization.
It surpasses traditional ERP systems in all aspects, bringing ERP into the 3D era.
The 3D digital intelligent system provides comprehensive process management, multi-dimensional intelligent perception, personnel scheduling for complex production plans, and process control.
Provide assistance and monitoring at every stage of the actual production process of the enterprise, improve the overall production efficiency of the enterprise and the coordinated optimization of multiple departments.
3D scene modeling relies on the Unreal Engine to carry out 1:1 proportional modeling of factory buildings, facilities, equipment, scene environments, etc., and combines it with information such as sunlight conditions and weather conditions to restore the most realistic production scenes, making online management immersive.
Smart Data Analysis
The traditional ERP system is integrated with Unreal Engine to be upgraded into a new 3D visual data management system.It can not only analyze basic information such as inventory materials, warehousing, and production capacity in a unified manner, but also analyze the production efficiency of each workshop equipment from multiple dimensions and display it intuitively, so that managers can understand the production status without going to the site.
Visual management of personnel
Using the Adecan Bluetooth positioning tool, the location, work status and other information of the entire park's personnel are uploaded to the system. The system will intelligently analyze the production status, efficiency and working hours of each person and display them intuitively, thereby improving production capacity and reminding workers who work for a long time to take a break in time to prevent production accidents, making it possible to uniformly manage workers online.
Online device management
Display each device online so that managers can understand the operating status of the equipment at a glance without going to the site. The sensor system summarizes and analyzes the production efficiency and operating health of each device. For example, how long each machine has been in continuous production, how many products it has produced, how long it has been idle, as well as the maintenance time, maintenance personnel and reasons for each maintenance, etc. Through data system analysis, it can be determined whether there are safety hazards in the operation of the machine, and timely warnings can be issued, thereby improving the service life of the equipment, production efficiency, and reducing the occurrence of safety accidents.
Intelligent operation and maintenance
Through 3D scene display, you can intuitively see the working status of each production line, indicate the production tasks and completion progress of each production line, whether the production plan is reasonable, and whether there is any conflict in the flow of personnel and goods, so that managers can more conveniently and efficiently manage the production line.
Project Visual Analysis
Combine the ERP system with the digital twin system to intelligently analyze the completion status of each order, understand the project progress, and which assembly line each product is produced on. If a machine fails, make new plan adjustments in a timely manner, uniformly deploy personnel and equipment, improve production efficiency, and allow managers to make decisions more accurately.
The intelligent management system for production materials can analyze the production consumption of the entire factory through daily production conditions. For example, the consumption of raw materials such as pipes, lubricants, and cutting tools, energy consumption such as water, electricity, and gas, and statistics on sewage and waste gas emissions. By integrating data, if the material inventory is insufficient, timely warnings can be issued and production plans can be adjusted intelligently, allowing managers to have a clear view of production costs.
The production scheduling and planning system can combine historical production capacity data with the required order quantity and the required initial construction period to intelligently plan the consumption list of raw materials, as well as the quantity, ratio of production personnel, and number of production equipment required to help decision makers perform production scheduling management and cost estimation.